I have decided to start my InMoov project. I think I will call him Spock out of respect to Leonard Nimoy who passed away on the day that I started this project.
I am editing this post so as not to confuse people with the current configuration. I continue to update this post with the latest photos. If you are reading this for the first time, don't be confused. There have been a lot of changes to the InMoov over the past couple of years including starting over.
https://synthiam.com/Community/Questions/7398&page=21 Post 203 starts the rebuild of the InMoov.
I have decided to use an onboard computer. I chose the Latte Panda due to it having an onboard arduino Leonardo and also because it uses little power.
I used 2 EZ-B controllers connected via the camera port to Adafruit FTDI friend boards. This allows the Latte Panda to have a non-wifi dependent connection to the EZ-B's. I use a powered USB hub connected to the USB3 port on the Latte Panda to attach other items.
The Omron HVC-P is used to identify people, emotions, human bodies, hands, age and gender. It is attached to the Latte Panda via an FTDI friend which is then connected to the powered USB hub. It is mounted in the chest of the InMoov. I also use a 3 element microphone which is a MXL AC-404 microphone. It is disassembled and the board and microphone elements are mounted in the chest of the InMoov. This mic board is connected to the Latte Panda via a usb cable which is attached to the powered USB hub. There is a USB camera in the eye of the InMoov which is connected to the Latte Panda via the powered USB hub.
I chose to use the Flexy hand with the InMoov. The design is far more rugged than the original hand and works very well. There are 4 EZ-Robot Micro Servos in the palm of each hand which controls the main fingers. The thumb is controlled by an EZ-Robot HD servo. The wrist waves and uses an EZ-Robot HD servo to do this motion. I use the standard Rotational wrist.
I have castle BEC's for power in the following locations set to the following voltages. Forearm's - 6.2 V - Controls fingers, wrist and elbows Custom power distribution board (2) set to 6.2 V controlling head, neck and Shoulder servos. EZ-B's - set to 6.1 V - it is mounted in the controller mounting plate and connects to the EZ-B fused power boards from a power base. Latte Panda - Set to 5.1 V and is mounted to the EZ-B controller mounting plate. Waist - set to 6.2 V and is mounted in the lower right side of the back. This provides power to the lean and pivot waist motors..
There are some custom power and signal distribution boards. These are in the forearms, lower back and in the upper back. The upper back or main board connects to these distribution points via USB cables to provide signal to the other boards for servos. The main board also has servo connector pins that are for the neck, head and shoulders. This allows the power to be distributed between multiple BEC's and also allows the servo signal cables to be shorter and more protected via the USB cables.
For power I use a LiFePo4 battery that is rated at 30 amps. It has the balanced charging circuit built into the battery and also has a low voltage shutoff built into the battery. This protects the battery and allows the battery to be charged with standard car chargers.
I put switches on the back on the InMoov which are rated at 20 amps at 12 volts. These are rocker switches that allow the user to pretty much slap the switch to turn it off. There are two of these switches. The servos for the elbows and fingers are on one switch. The latte panda, neck, shoulders, EZ-B's, waist motors and some lighting is on the other switch.
I also added a fuse block. This allows 20 amp fuses to be put in line to help protect things. The switches above drive the fuses for each of of the motors listed in that section.
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David, when you say the neck gets bound up. Are you saying the gears are getting bound up on the servos?
If so, the neck base has holes for each gear. You us a pin, I don't remember what used. The pins go in the holes on the base/frame, and the other end of the pin goes in the hole of the gear on top. This keeps the gears from twisting up and binding the gears.
Sorry, I did not get a picture of this so I hope you can get the idea with this picture.
If you look at your frame the holds the servos you should see the hold I'm talking about. BTY, funny if this is your issue as I had the same happen to me and further investigation I found them holes and figured it out, lol.
Hope this helps. Merne
Drupp's PSF file shows small white pins on the top base that fit into the gears on the servos.
I will have to see what I can find Mike. I really want to replace the servos that I am using anyway. I will need to see if I can find something that will work out there. I think I want to reprint the top plate in black. White just gets nasty quick when working on getting things running smooth.
Hello, these small white pins for holding the gears are the M4x10 imbus screw. E.g. Http://siso.dk/products/screws--bushings-nuts/fifteen-insex--assembla--imbus-mushroom-screws/inbus-screws
Pretty beautiful work
Thanks Drupp. I will see if my local guy has anything like it tomorrow. If not, i will order from the link.
@Drupp & Merne
Thanks for the info, I was just about to mount your new neck assembly onto my InMoov after a complete rebuild, and hadn't put in those top gear screws. My gears don't seem to bind up, but I will put them in just in case!
Drupp, M4 x 10 screws seem pretty big for the size of the hole on the top plate?
Cheers Chris.
Maybe an 8-32 inch standard screw will work? I think a M4 is about .158" in diameter and an #8 screw is about .160"
10 mm = a bit longer than .375 (3/8 ") (.394"). Maybe need a cut down 1/2" long screw?
Just a thought.
Approximate diameters:
6-32 screw = about .134 " od 8-32 screw = about .160" od 10-32 screw = about .187"od
m3 = about .118" od m4 = about .158" od m5= about .197" od
Here are the dimensions of the bolt. If you need to adjust the parts according to your screw dimensions, this will not be a problem. The previous internet link to the screws was informative only.
David