I have decided to start my InMoov project. I think I will call him Spock out of respect to Leonard Nimoy who passed away on the day that I started this project.
I am editing this post so as not to confuse people with the current configuration. I continue to update this post with the latest photos. If you are reading this for the first time, don't be confused. There have been a lot of changes to the InMoov over the past couple of years including starting over.
https://synthiam.com/Community/Questions/7398&page=21 Post 203 starts the rebuild of the InMoov.
I have decided to use an onboard computer. I chose the Latte Panda due to it having an onboard arduino Leonardo and also because it uses little power.
I used 2 EZ-B controllers connected via the camera port to Adafruit FTDI friend boards. This allows the Latte Panda to have a non-wifi dependent connection to the EZ-B's. I use a powered USB hub connected to the USB3 port on the Latte Panda to attach other items.
The Omron HVC-P is used to identify people, emotions, human bodies, hands, age and gender. It is attached to the Latte Panda via an FTDI friend which is then connected to the powered USB hub. It is mounted in the chest of the InMoov. I also use a 3 element microphone which is a MXL AC-404 microphone. It is disassembled and the board and microphone elements are mounted in the chest of the InMoov. This mic board is connected to the Latte Panda via a usb cable which is attached to the powered USB hub. There is a USB camera in the eye of the InMoov which is connected to the Latte Panda via the powered USB hub.
I chose to use the Flexy hand with the InMoov. The design is far more rugged than the original hand and works very well. There are 4 EZ-Robot Micro Servos in the palm of each hand which controls the main fingers. The thumb is controlled by an EZ-Robot HD servo. The wrist waves and uses an EZ-Robot HD servo to do this motion. I use the standard Rotational wrist.
I have castle BEC's for power in the following locations set to the following voltages. Forearm's - 6.2 V - Controls fingers, wrist and elbows Custom power distribution board (2) set to 6.2 V controlling head, neck and Shoulder servos. EZ-B's - set to 6.1 V - it is mounted in the controller mounting plate and connects to the EZ-B fused power boards from a power base. Latte Panda - Set to 5.1 V and is mounted to the EZ-B controller mounting plate. Waist - set to 6.2 V and is mounted in the lower right side of the back. This provides power to the lean and pivot waist motors..
There are some custom power and signal distribution boards. These are in the forearms, lower back and in the upper back. The upper back or main board connects to these distribution points via USB cables to provide signal to the other boards for servos. The main board also has servo connector pins that are for the neck, head and shoulders. This allows the power to be distributed between multiple BEC's and also allows the servo signal cables to be shorter and more protected via the USB cables.
For power I use a LiFePo4 battery that is rated at 30 amps. It has the balanced charging circuit built into the battery and also has a low voltage shutoff built into the battery. This protects the battery and allows the battery to be charged with standard car chargers.
I put switches on the back on the InMoov which are rated at 20 amps at 12 volts. These are rocker switches that allow the user to pretty much slap the switch to turn it off. There are two of these switches. The servos for the elbows and fingers are on one switch. The latte panda, neck, shoulders, EZ-B's, waist motors and some lighting is on the other switch.
I also added a fuse block. This allows 20 amp fuses to be put in line to help protect things. The switches above drive the fuses for each of of the motors listed in that section.
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I saw one design of the fingers that uses all flexible filament. I may try that as an upgrade later. I wonder though if the string would wear too much on the softer filament.
@Dave... Not sure it will work on flexible filament but I use to grease the braided lines in inMoov's fingers and wrist areas for lessening friction... Seemed to work well...
now there's a good thought. Thanks Richard.
BTW the boards should be in today. I will build one out and test it this weekend hopefully.
@David... No worries man... Take your time, no rush...
https://www.thingiverse.com/thing:387072
Here is the fully flexible fingers I had found. I say fully flexible, but they are fully printed with flex filament anyway. Watch the video of the pages being turned. It might offer even more grip but they would be expensive parts to print out.
Just an update...
The power/signal distribution board is built and tested. I have to wait to pickup some more Castle BECs to be able to finish out the build of the board, and then mount the board in the enclosure.
I started on the alternate neck and have most of it assembled. I had to disassemble some of the interior parts and replace them with parts to make the neck fit. Spock has had these parts put in and the neck built as far as I could. Now I am waiting on bearings to arrive still before finishing the neck.
I "glued" the chest pieces together the chest and back pieces while they were still mounted on the robot. I started the sanding part of these and will fill and paint them while off of the robot. I probably won't put them back on the robot until he is pretty finished.
The arms have been removed. The right arm has had wires run for it and is pretty complete except for putting in the motors into the shoulder, and then sanding, filling and painting the forearms and covers. The left hand isn't assembled yet so I will have to get to that at some point soon. I might as well do this while the arm is off the robot and it makes it easier to work on.
I guess while I wait on the BEC's and the bearings, I will start mounting the shoulder motors and waist motors and getting the rest of the pots set, fit, wired and secured.
I will also have to get somewhat creative in the back compartment for the clips that hold the back bottom door in place. With the new neck being lower (which I had not accounted for) the power and signal enclosure box sits lower than I had anticipated, and wont fit with the current clips and center lower back support. I may have to incorporate these into the cover for the enclosure box. That is a ways off but something brewing in my mind.
@david
What this thread needs is some pic's!
Yep, I had a lot for the last InMoov I built in the thread but cleaned those out some time back. I really need to throw some in here. I have been doing visual updates during the TechToday show on Friday's. I agree, I need to stop and take the time to throw in some images too.
Also, those bearings have been sitting in my mailbox all weekend. I can progress with the neck!