Edit: Kickstarter campaign failed in 2015.
Starting in 2025 you can build an interactive Alan by joining my Robotics Courseware (links coming soon). You can follow along with detailed video instructions starting with 3d printing parts. Off the shelf hardware components links are included with the BOM. Don't miss out! Be sure to get a head in robotics. Build at you own pace. Coming soon.
Introducing Alan, the android head robot platform kit, soon to be released on Kickstarter.
First a quick introduction. For those that may not know me. I've been a make up effects artist in the film industry for the past 23 years. Robots have always fascinated me since I was a kid growing up in Ohio and watching Lost in Space episodes. That interest never left me and when starting work in the film industry, I taught myself animatronics. That is I would be called upon to make something move via radio controlled, a puppet, or a toaster or ? As CGI took over the animatronics part of my industry, I focused my free time on using that knowledge for robotics. When I saw prosumer 3D printers come on the market 8 years ago, I knew I could get some of my ideas to the table with out the need for a garage full of CNC machines.
Alan is a culmination of of both technologies, animatronics and 3D printing. When this idea started 3 years ago, I had just found EZ Robots and knew that I could build an interestingly designed kit for everyone so they could experiment with robotics. A platform that personifies how we will interact with robots and androids in the near future, by looking them in the face.
My first challenge was to make sure I leaped over the "uncanny valley". To do so, I took the human dimensions and changed them a bit, eyes wider apart, downplayed high details and added features that were without a doubt not human and certainly robotic in form.
The second challenge was keeping the cost down for consumers. A head like this in the film industry, filled with lots of motions like brow, smile, etc would costs $10's of thousands of dollars. So I built Alan with a modular design in mind. Meaning that the store front will carry modules that will allow you to customize and upgrade the same robot without having to buy a whole new head. As an example the front subskull can be replaced with a module with brow movement, allowing you to keep the entire head and eye mechanism. Other silicone skins will become available different colors and genders, styles, etc. The low cost introductory head will include about 22 parts, easy to assemble, with the consumer supplying servos, power supplies EZB, etc. on their own. My website will include links to all the accessories needed, plus mods like LED eyes, built in audio systems and so on. All the parts will be molded and manufactured in Los Angeles. There will be no pressure injected molding of parts this time around. These are cold cast high impact plastic parts and platinum silicone skins. Alans future may include a full body, if the Kickstarter is successful. And you can certainly use this as a replacement head for InMoov . I will look at altering the open source STL files to be able to accept my heads.
I always knew that the EZB would be Alan's brains. And I will promote it as such. As we all know, DJ's commitment and advancement to the EZB is leading us into the future of robotics.There really is no other choice in my mind. But that's in part because I'm no programmer D. Cochran's EZ-AI is a boon to Alans development. I look forward to where David takes it. And although I have it installed I have yet to implement it with Alan for a few more weeks. All of these working together will be highlighted on the Kickstater video.
I have several more weeks to finish the paint job and run a new hero silicone skin. Then there is the very important Kickstarter video. So we are at least 4 weeks out. But I will post here the links to both the Kickstarter and Alans website when they go live and as Alan progresses.
I look forward to your ideas for programming and how you would mod him. I'd also like to hear how you would like to see him develop. Thanks for your time and enjoy the development pictures and video.
All the best,
Will
Programming
Camera, Speech recognition, speech synthesis, pad touch,
Parts & Materials
Dynamixels, Arduino, USB camera, EZB 4, micro servos and regular servos
Other robots from Synthiam community

DJ's Scarab Creepy Robot

Animator28's AVA (Advanced Visual Android) Update

I think the biggest question I had was how much training do you have to do with pandora? I mean does it just randomly make decisions about what it says or is there a bunch of pre loaded questions you've answered. I don't believe I can use this any more. I'm still in Windows 7. Thanks
No training at all. There are many chatbots that universities and individuals have created. You just type in their unique code. You can create your own if you wish. The main differences between audio devices like Alexa and chatbot, is during a session the chat bot retains context. So if I say my name is Will then ask it 2 hours later it will remember you. In my example video, I tell him I have a pet and a name. The chat bot associates are that data pet=cat, pet name =Cornelius. This is something Siri and Alexa can't do..yet.
..take it from me the upgrade to win 10 was well worth it! Just to be able to use the Bing plug in.
Hey guys. I've been quiet but doesn't mean I haven't been busy! I'm going to refer to the untitled Alan project as " Hardcore Alan". I just got back my 16 micron 3D prints, flat aluminum parts. Only thing missing is the 30 milled aluminum parts. There is a ton of redesign work I did to get these hard core parts built. Lots of hotel weekends on the computer during Avengers shoots!
OOOOOOOOO, I love clean shiny aluminum. Makes me feel manly. Nice work.
Sweet and neat...I would not have expected anything less!
Btw...any chance to get a tutorial going on your workflow from ZBrush to 3d printing?
I found some good stuff on integration of Fusion 360 and ZBrush...I am actually glad I took the time to learn Fusion 360 as it provides the accurate CAT based modeling but still has a very steep learning curve!
I am also interested in having a good company for milling parts in Aluminium, which company are you using? I am in Germany so I guess shipping could also be an issue...
I found this site, have not tested it though...
https://www.weerg.com/en/
Hi Will,
The cut parts show a lot of "hotel hours" spent. They look real nice. I'm looking forward to see the rest of the pieces parts.
Are you going to do a showcase of the "Hardcore Alan" build? I am curious to see how the aluminum parts fit together and work with the skin.
really cool and great work. Thanks.