Edit: Kickstarter campaign failed in 2015.
Starting in 2025 you can build an interactive Alan by joining my Robotics Courseware (links coming soon). You can follow along with detailed video instructions starting with 3d printing parts. Off the shelf hardware components links are included with the BOM. Don't miss out! Be sure to get a head in robotics. Build at you own pace. Coming soon.
Introducing Alan, the android head robot platform kit, soon to be released on Kickstarter.
First a quick introduction. For those that may not know me. I've been a make up effects artist in the film industry for the past 23 years. Robots have always fascinated me since I was a kid growing up in Ohio and watching Lost in Space episodes. That interest never left me and when starting work in the film industry, I taught myself animatronics. That is I would be called upon to make something move via radio controlled, a puppet, or a toaster or ? As CGI took over the animatronics part of my industry, I focused my free time on using that knowledge for robotics. When I saw prosumer 3D printers come on the market 8 years ago, I knew I could get some of my ideas to the table with out the need for a garage full of CNC machines.
Alan is a culmination of of both technologies, animatronics and 3D printing. When this idea started 3 years ago, I had just found EZ Robots and knew that I could build an interestingly designed kit for everyone so they could experiment with robotics. A platform that personifies how we will interact with robots and androids in the near future, by looking them in the face.
My first challenge was to make sure I leaped over the "uncanny valley". To do so, I took the human dimensions and changed them a bit, eyes wider apart, downplayed high details and added features that were without a doubt not human and certainly robotic in form.
The second challenge was keeping the cost down for consumers. A head like this in the film industry, filled with lots of motions like brow, smile, etc would costs $10's of thousands of dollars. So I built Alan with a modular design in mind. Meaning that the store front will carry modules that will allow you to customize and upgrade the same robot without having to buy a whole new head. As an example the front subskull can be replaced with a module with brow movement, allowing you to keep the entire head and eye mechanism. Other silicone skins will become available different colors and genders, styles, etc. The low cost introductory head will include about 22 parts, easy to assemble, with the consumer supplying servos, power supplies EZB, etc. on their own. My website will include links to all the accessories needed, plus mods like LED eyes, built in audio systems and so on. All the parts will be molded and manufactured in Los Angeles. There will be no pressure injected molding of parts this time around. These are cold cast high impact plastic parts and platinum silicone skins. Alans future may include a full body, if the Kickstarter is successful. And you can certainly use this as a replacement head for InMoov . I will look at altering the open source STL files to be able to accept my heads.
I always knew that the EZB would be Alan's brains. And I will promote it as such. As we all know, DJ's commitment and advancement to the EZB is leading us into the future of robotics.There really is no other choice in my mind. But that's in part because I'm no programmer D. Cochran's EZ-AI is a boon to Alans development. I look forward to where David takes it. And although I have it installed I have yet to implement it with Alan for a few more weeks. All of these working together will be highlighted on the Kickstater video.
I have several more weeks to finish the paint job and run a new hero silicone skin. Then there is the very important Kickstarter video. So we are at least 4 weeks out. But I will post here the links to both the Kickstarter and Alans website when they go live and as Alan progresses.
I look forward to your ideas for programming and how you would mod him. I'd also like to hear how you would like to see him develop. Thanks for your time and enjoy the development pictures and video.
All the best,
Will
Programming
Camera, Speech recognition, speech synthesis, pad touch,
Parts & Materials
Dynamixels, Arduino, USB camera, EZB 4, micro servos and regular servos
Other robots from Synthiam community

Ezang's For Some Fun, Arduino LCD Monitor And ARC Serial...

DJ's Drd 3D Printable Robot

@fxrtst I told my son and daughter about you being a hollywood person and you mentioned below the shooting of avengers and such so I must ask what are you doing in the avengers...is your robot or something in there or are you doing of the effects? Just curious..
@mtwannabe,
Will is a effects and makeup artist. See his IMDB profile: http://www.imdb.com/name/nm0400235/?ref_=fn_al_nm_1
Alan
@Mickey666Maus Yes Totally forgot to outline the workflow. Building these parts was quite a learning curve to go from meshes and 3d printing to solid CADs and milling. In the end I had to take my zbrush models and rebuild the milling parts inside 123D design (no longer available). Then export as .STEP files for milling. I can get just enough dont in 123D design, but moving over to Fusion (like 123D on steroids.) I had a look at Solidworks but way too much for what i need.
The parts are being built by Xometry.com here in the States. They do online instant quoting and do volume discounting.
@andy roid I can showcase hardcore ALAN but I cannot say what its for until about December of this year. I will be building 4 of these.
@mtwannabe, thetechguru is correct, I do make up effects for films. I did Gamoras make up for Guardians 2 and currently working on Gamora for Avengers Infinity wars 3 and 4. See pic below, the last day of shooting Guardians with Zoe, we were so happy! 50 applications of her make up over 6 months, 100 hour weeks :/ stress
@fxrtst Don't worry, no rush...you have been working like crazy on all fronts! Anyone being a part of the production for this great ScFi is a hero...It is a great movie! Also ALAN is a great product!
You won't regret migrating to Fusion 360, Autodesk is an awesome company for letting us hobbyists use the product free of any charge for an unlimited amount of time! Once I got into 3d printing I realized that meshes are much more forgiving than CAD software based models, and I was kind of thinking that it makes no sense to spend the effort learning a new software... but it is definitively worth it!
I found this channel...
https://www.youtube.com/channel/UCWiZI2dglzpaCYNnjcejS-Q
This guy has a ton of tutorials on Fusion 360, ZBrush and the integration of both applications...could be fun to watch while being bored next to the mini bar!
December sound good. In the mean time, I look forward to the piece by piece.
I also look forward to seeing the fruit of your "day job" on the big screen.
Lots of progress on Hard Core Alan. Here is a short video showing the mock up of the neck mechanism using the Dynamixel MX-64AT servos. The grey 3D printed parts will be replaced with aluminum milled parts when they come in. Molds are also happening.
Progress on the molds....
WOW ! Nice work on the Neck... It looks strong enough to move a truck !
You don't waste any time... This will be interesting to watch your progress. Thanks for sharing.