Edit: Kickstarter campaign failed in 2015.
Starting in 2025 you can build an interactive Alan by joining my Robotics Courseware (links coming soon). You can follow along with detailed video instructions starting with 3d printing parts. Off the shelf hardware components links are included with the BOM. Don't miss out! Be sure to get a head in robotics. Build at you own pace. Coming soon.
Introducing Alan, the android head robot platform kit, soon to be released on Kickstarter.
First a quick introduction. For those that may not know me. I've been a make up effects artist in the film industry for the past 23 years. Robots have always fascinated me since I was a kid growing up in Ohio and watching Lost in Space episodes. That interest never left me and when starting work in the film industry, I taught myself animatronics. That is I would be called upon to make something move via radio controlled, a puppet, or a toaster or ? As CGI took over the animatronics part of my industry, I focused my free time on using that knowledge for robotics. When I saw prosumer 3D printers come on the market 8 years ago, I knew I could get some of my ideas to the table with out the need for a garage full of CNC machines.
Alan is a culmination of of both technologies, animatronics and 3D printing. When this idea started 3 years ago, I had just found EZ Robots and knew that I could build an interestingly designed kit for everyone so they could experiment with robotics. A platform that personifies how we will interact with robots and androids in the near future, by looking them in the face.
My first challenge was to make sure I leaped over the "uncanny valley". To do so, I took the human dimensions and changed them a bit, eyes wider apart, downplayed high details and added features that were without a doubt not human and certainly robotic in form.
The second challenge was keeping the cost down for consumers. A head like this in the film industry, filled with lots of motions like brow, smile, etc would costs $10's of thousands of dollars. So I built Alan with a modular design in mind. Meaning that the store front will carry modules that will allow you to customize and upgrade the same robot without having to buy a whole new head. As an example the front subskull can be replaced with a module with brow movement, allowing you to keep the entire head and eye mechanism. Other silicone skins will become available different colors and genders, styles, etc. The low cost introductory head will include about 22 parts, easy to assemble, with the consumer supplying servos, power supplies EZB, etc. on their own. My website will include links to all the accessories needed, plus mods like LED eyes, built in audio systems and so on. All the parts will be molded and manufactured in Los Angeles. There will be no pressure injected molding of parts this time around. These are cold cast high impact plastic parts and platinum silicone skins. Alans future may include a full body, if the Kickstarter is successful. And you can certainly use this as a replacement head for InMoov . I will look at altering the open source STL files to be able to accept my heads.
I always knew that the EZB would be Alan's brains. And I will promote it as such. As we all know, DJ's commitment and advancement to the EZB is leading us into the future of robotics.There really is no other choice in my mind. But that's in part because I'm no programmer D. Cochran's EZ-AI is a boon to Alans development. I look forward to where David takes it. And although I have it installed I have yet to implement it with Alan for a few more weeks. All of these working together will be highlighted on the Kickstater video.
I have several more weeks to finish the paint job and run a new hero silicone skin. Then there is the very important Kickstarter video. So we are at least 4 weeks out. But I will post here the links to both the Kickstarter and Alans website when they go live and as Alan progresses.
I look forward to your ideas for programming and how you would mod him. I'd also like to hear how you would like to see him develop. Thanks for your time and enjoy the development pictures and video.
All the best,
Will
Programming
Camera, Speech recognition, speech synthesis, pad touch,
Parts & Materials
Dynamixels, Arduino, USB camera, EZB 4, micro servos and regular servos
Other robots from Synthiam community

Mickey666maus's UNITY LINK / ARC

Tezsmith's My Robot Story

Watson and Bluemix are fascinating!
Hi Will, I have tried to find you on Facebook with no success, can you give more details so I can connect. Thanks
Tony
@fxrtst
Thanks for the mentions. It is very kind of you. I can't wait to see the article.
@toymaker, I'm looking for you as well. Nothing. What email do you have connected to your Facebook account? I believe mine is the same we have been using to email each other back and forth.
There may be some confusion as to whats happening with ALAN, so ill take this time to explain the crowdfunding process for those that don;t understand.
First it looks more like we will indeed go with Indiegogo.
Alan is in prototype mode right now, meaning we have a working prototype. When we start the Indiegogo process it will be live for 30 days. During the 30 days, people then offer "rewards" and "perks" for "donations". In the early years, it was designed to help someone make a film, etc and you could donate to help them achieve that goal.
Today people offer complete products, like Alan as the "rewards". You usually get discounts off what will be the sticker price, plus one of the first people on the block to have one.
To make all this happen I have had to sit down and budget out everything that needs to molded, materials, tools to be purchased and so on. The list is enormous. Then I have to add in wages, the time it will take to build everything , shop over head, on and on .....so loosely this number becomes your "goal"on Indiegogo, that is the minimum of what it takes to tool up and finish all the orders.
Lets say that number is $125,000. If you meet your goal or go over then ALANs are on their way. If not, if you fall short, then there will be no ALAN's using this venue. And we have to start all over again and rethink our strategy.
Hope this helps
I've also had a question about the servos used on another thread and i'd like to keep them all together so we don't have duplicate questions.
ALAN, has 5 axis of motion, two neck servos and one jaw servo and two for the eyes.
The jaw servo is a standard servo, altho because its dragging on the silicone I suggest a stronger servo running at higher voltage. (Alan is designed to work at 7.4 volts.)
The two eye servos are the micro size. I think i tried about 3 different kinds and in the end speedy servos were more important than torque, to get realist fast eye motion.
The most important are the neck servos. Now quick story here, Early in development i tried to make all the servos stand in size. The head is just to heavy and everyhorm would just strip out. So I looked for a cost effective, larger servo.
I went with 1/5th scale as it had torque up to 560 oz/in, I ended up designing the neck around a Chinese servo called the Power HD 1235MG. It had to have a metal gear and horn to take the weight and torque of the head and silicone.
These servos can be purchased for $40 each on ebay. I will eventually sell an upgrade kit that will use the Savox SV-0236MG , but this servo runs at about $100 each and I have to find the extra 10 mm of room in size, that will be a problem in the neck.
Mind you the PowerHD servos are power hungry and stall torque can be as high as 9 amps each. So we are still looking for the perfect power supply for him. Lipos can be used but you are limited the time they last.
Very helpful.
Thanks, Will.
Just an update. We are spending a little more time creating additional tiers of rewards before we launch Indiegogo. This has slowed down the launch of the campaign, due to gathering and pricing of additional hardware that will ship with the upper tiers containing complete kits. Our current launch date is now sometime in the last week in September.
To all those interested in Alan, thanks for the wait!