Wall-e From Czech Republic

donesvarc

Czech Republic
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The first real but not main reason for Wall-E construction was that my son loves movie Wall-E and the second one was that I lost my son because of his abduction by his mother from his home and subsequent divorce in a country where the law is just a piece of paper. This (Wall-E robot construction) was and is a way I could be with my son.

So back to the project. Wall-E from Louis T was an inspiration for me. But I found own way how to solve construction challenges, how to replace wrong or destroyed servos etc.

List of necessary parts: EZB Board V3 Metal gear digital high speed modified continuous servos for wheels - HS5245MG Micro metal gear servos for wheels tilt -HS81MG. Mini metal gear servos for vertical arms movements - HS81MG. Micro servos for horizontal arms movement -HS56HB. Micro metal gear servo for vertical neck tilt -DS-939MG. Micro metal gear servo for horizontal neck movements-HS81MG. Micro servos for individual eye movement DYS 0202. Sub-micro servos/mods for eye's lid animation HK 282 with voltage regulator 5V/3,3V. Get rid of dummy cables in the head, run all servos/camera wires from head down the same way and use heat shrink/black nylon mesh for realistic look. Red and white high power LEDs between eyes. Mock up left eye's lens. Analog Sharp GP2Y0D805Z0F IR Range Sensor HC-SR04 Ultrasonic Range Finder Wirelless 2,4G camera 199MP3 Module SD memory card Dual 3W amplifier BT module BEC 5V separate power supply for amplifier LiIon Battery monitor and old toy U-Command Wall-E from eBay LiIon Accu - 3,4Ah 7,2V and with protection circuit 5A

One image replaces a thousand words, so now I will use pictures with short description:

  1. Dissasembly:

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  2. Installation of 1st Floor

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  3. For installation of hands I used little bit different approach then Louis T

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  4. Installation of 2nd Floor

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  5. Installation of 3rd Floor and Neck

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6.Installation of Head with Eyes

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7.Electronic circuit installation

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First proposal was not good

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Accu was too big and heavy

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I had to find another solution - smaller 2 accus LiIon 18650 Panasonic 3,4Ah cells with protection circuit

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Smalll update of Head -Eyes moving

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Better solution with final placement of cables, mp3 circuit, comm BT

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First charging process

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Charging connector and Wall e looking at my son

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Video with Wall-E object recognition and sensor tests will follow...

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#1  

Very good picture progress! Good job on the servo placement as well.... I am looking forward to seeing Wall-E move!:)

Czech Republic
#4  

Details of volume control, IR sensor and Wall-E switch on/off

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Video from the first test is here:

#5  

hey the IR sensor at the bottom, are hose for edge detection? does it work? i like the set up and was thinking of adding this feature to my wall-E

thanks,.

#6  

Loved the video! The tracking went very well! Well done donesvarc!

PRO
Belgium
#7  

awesome how he spots the red item.:D

Czech Republic
#8  

To @hoolagen1: Yes, it is hose for edge detection. I will attach video with test.