The first real but not main reason for Wall-E construction was that my son loves movie Wall-E and the second one was that I lost my son because of his abduction by his mother from his home and subsequent divorce in a country where the law is just a piece of paper. This (Wall-E robot construction) was and is a way I could be with my son.
So back to the project. Wall-E from Louis T was an inspiration for me. But I found own way how to solve construction challenges, how to replace wrong or destroyed servos etc.
List of necessary parts: EZB Board V3 Metal gear digital high speed modified continuous servos for wheels - HS5245MG Micro metal gear servos for wheels tilt -HS81MG. Mini metal gear servos for vertical arms movements - HS81MG. Micro servos for horizontal arms movement -HS56HB. Micro metal gear servo for vertical neck tilt -DS-939MG. Micro metal gear servo for horizontal neck movements-HS81MG. Micro servos for individual eye movement DYS 0202. Sub-micro servos/mods for eye's lid animation HK 282 with voltage regulator 5V/3,3V. Get rid of dummy cables in the head, run all servos/camera wires from head down the same way and use heat shrink/black nylon mesh for realistic look. Red and white high power LEDs between eyes. Mock up left eye's lens. Analog Sharp GP2Y0D805Z0F IR Range Sensor HC-SR04 Ultrasonic Range Finder Wirelless 2,4G camera 199MP3 Module SD memory card Dual 3W amplifier BT module BEC 5V separate power supply for amplifier LiIon Battery monitor and old toy U-Command Wall-E from eBay LiIon Accu - 3,4Ah 7,2V and with protection circuit 5A
One image replaces a thousand words, so now I will use pictures with short description:
Dissasembly:
Installation of 1st Floor
For installation of hands I used little bit different approach then Louis T
Installation of 2nd Floor
Installation of 3rd Floor and Neck
6.Installation of Head with Eyes
7.Electronic circuit installation
First proposal was not good
Accu was too big and heavy
I had to find another solution - smaller 2 accus LiIon 18650 Panasonic 3,4Ah cells with protection circuit
Smalll update of Head -Eyes moving
Better solution with final placement of cables, mp3 circuit, comm BT
First charging process
Charging connector and Wall e looking at my son
Video with Wall-E object recognition and sensor tests will follow...
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Very good picture progress! Good job on the servo placement as well.... I am looking forward to seeing Wall-E move!
daaaaaaaamn! well done sir.
Thank you
Details of volume control, IR sensor and Wall-E switch on/off
Video from the first test is here:
hey the IR sensor at the bottom, are hose for edge detection? does it work? i like the set up and was thinking of adding this feature to my wall-E
thanks,.
Loved the video! The tracking went very well! Well done donesvarc!
awesome how he spots the red item.
To @hoolagen1: Yes, it is hose for edge detection. I will attach video with test.