OK pretty simple idea here. I have noticed actual project cases are usually very ugly and very expensive. Then even if you find a good deal it may be very difficult to get a similar or matching case later. Ooooh the problems today's nerds face right? Here I will show how I used 12 dollars worth of used and probably broken routers , a dremel and a few drops of super glue to make a cool case.. I will use it to house a light , fan and ezb but you can customize your application!
By jstarne1
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I like it when a plan comes together,,, re-purpose, re-cycle, EZ.
Super EZ! First step is grab two or three ( or more) matching routers. You can do this with most net gear routers , some linksys , bell in ext. First off routers are great looking and because they come out so often finding a used one or broken one on craigslist or eBay is usually easy.
First we need to take the router apart. I found I had to use a t4 security bit. I carefully marked the first router and after a few seconds of trimming I was able to line up the case and place some masking tape on them to hold them in place.
I ran a bead around the seam both inside and out of super glue and the pieces were held secure by tape...
Next I wanted to add an extra layer to make a triple stack... I carefully trimmed the edges again except this time I left the posts that the bottom panel can still screw to.
I'm making this case as a permanent replacement for the experimental led light and a ezb controller of course. Here are comparison pics
Side by side you can see one is twice as tall. That's more room for electronics
My idea is to increase lighting to 2 or three rows of three LEDs for a total 60 to 90 watts wow!
Three stacking the routers is perfect to fit two 60mm fans ( and double stacking will fit 3 40mm fans)
Blue LEDs are on the way from China. I have considered using the two whites I already have but I may replace them. In the future I'm mounting LEDs with screws for easy replacement.
I will more than likely mount the ezb upside down for easy wire access from the bottom.
Great tips Josh! THanks as always.
Who says robots have to be Ugly , good Job!
Thanks guys! I love to reuse cool items in different ways
Most routers have useful tidbits inside them to. And they just look good with the air vents, good idea.
Yup I robbed the antennas and DC jacks from them too
Those antennas could be really good to extend/improve the range of your cameras and the EZ-B. I am doing something similar on my Gunslinger Bob.
It would be nice to make a small amp circuit to boost ezb Bluetooth to class one power range... Then have a little antenna like this.
You can make or buy a little op amp for less than $5
Nice work. It has a real professional and chrome/metallic-like look to it. A great way to turn something ok into something really great.
There many parts in routers,and boxes are great,so far i dont think i have any bad yet
On my linxsys routers i get i turn them in to a very powerfull router using LINUX check dd-wrt site its free ,and all you need is a heatsink and fan,and some changes and firmware update and then i sell them on ebay,others are doing the same.
It makes them lot faster