Asked — Edited

DSSERVO 3225 Servo Compatibility Inquiry

Hi @Athena,

I am curious about the compatibility of a 25 kg DSSERVO 3225 digital servo, which operates at 4.8 to 6.8 volts DC, with my EZBv4. Additionally, I'm considering placing a 10F capacitor between the positive and negative wires. Would this assist or interfere with the servo's operation when using the EZBv4?

Thank you,
Jack



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PRO
Canada
#1  

Short answer

  • The DSSERVO 3225 (4.8-6.8 V) can work with your EZB v4 system, but you must power the servo from an appropriate external supply (not the EZB’s 3.3 V logic rail) and share a common ground with the EZB.
  • A capacitor across the servo power rails can help with current spikes-but not a huge 10 F supercap unless you understand the inrush/charging implications. A highvalue electrolytic (2,200-10,000 F) + a 0.1 F ceramic near the servo power distribution is usually the safer choice.

Why (details & recommendations)

  • EZB v4 provides the PWM signal on its digital ports (D0-D23). It does not (and should not) be relied on to supply large servo current. The EZB "V" / power pins are unregulated and follow Vin (your battery). From the EZB manual: verify what voltage the V pin will output - it will be the input battery voltage. If that battery voltage is above the servo spec ( > 6.8 V ), you must not feed the servos directly from it.

Powering the DSSERVO 3225 safely

  • Use a dedicated servo power supply that matches the servo rating. If the servo spec max is 6.8 V:
    • Best: a regulated 6.0 V supply or a UBEC (voltage regulator) set to ~6.0 V.
    • Avoid directly using a 7.4 V (2S LiPo) without regulation because 7.4 V > 6.8 V and may damage the servo. If you plan to use a 2S LiPo, put a UBEC/voltage regulator between the battery and the servos set to 6.0 V (or otherwise ensure the servo can accept 7.4 V).
  • Battery capability: these are hightorque servos-check stall current from the servo datasheet. Expect 1-3+ A per servo peak (stall). Make sure the battery and wiring can handle the combined peaks (battery internal resistance, wiring gauge, and connectors matter).
  • Always connect servo GND to EZB GND (common ground) so the EZB signal reference and the servo power reference match.

Signal logic level

  • EZB digital signal is 3.3 V logic (but is 5 V tolerant on inputs per spec). Most hobby/industrial servos reliably accept a 3.3 V PWM signal on their signal pin; check the servo datasheet. If you find the servo does not respond reliably, add a level shifter to convert 3.3 V signal to 5 V.

Capacitor guidance (about your "10F" question)

  • Clarify what you meant by "10F":
    • If you mean 10 farads (a supercapacitor) - I do not recommend directly using this across the servo power rail without planning. A 10 F supercap draws a very large inrush current when charging and can cause resets, fuses to blow, or stress power switches. Use only if you know how to limit inrush and the cap’s voltage rating is appropriate.
    • If you meant 10,000 F (10,000 microfarads, 0.01 F) electrolytic - this is common and generally helpful.
  • Recommended approach:
    • Place a bulk electrolytic capacitor (2,200-10,000 F, voltage rating > battery voltage - e.g., 10 V or 16 V) across the servo power (+/) at the power distribution point (as close to the servos / power rail as possible).
    • Add a 0.1 F (100 nF) ceramic capacitor in parallel right at the supply pins to filter high-frequency spikes.
    • These capacitors help absorb instantaneous current spikes from servo starts/stalls and reduce voltage sag seen by other electronics (like the EZB).
  • Additional protections:
    • Use appropriate fusing / polyfuse on the servo supply rail.
    • Use thicker wires and good connectors to reduce voltage drop.
    • Consider a small series resistor, NTC inrush limiter, or MOSFET precharge if you will use a very large capacitor or supercap to limit the charging surge.

If you’re using SSC32 servo Controller

Practical wiring checklist

  1. Select servo supply voltage: ideally 6.0 V regulated (<=6.8 V spec).
  2. Power supply -> servo power bus -> SSC32 (servo V/G) and servos’ V/G.
  3. Connect EZB signal (or SSC32 signal) to servo signal pin.
  4. Connect grounds: servo power negative, SSC32 ground, and EZB ground all common.
  5. Put bulk electrolytic (2,200-10,000 F, rated > supply voltage) across servo power near SSC32 / distribution. Add 0.1 F ceramic near connectors.
  6. If you use a large supercap, include an inrush limiting resistor or controlled precharge circuit.
  7. Use a fuse or polyfuse sized for expected current.

Common gotchas / warnings

  • Do not power the servos from the EZB’s Vcc (3.3 V). That’s logic, not servo power.
  • Do not feed servos >6.8 V if the servo datasheet says 6.8 V max.
  • If the battery sags and the EZB resets when servos move, battery current capability or wiring is the likely cause-add capacitor and/or a stronger battery.
  • If you plan to power servos and EZB from the same battery, be sure the battery voltage is safe for everything (servo and any other components), and use proper decoupling/regulation where needed.

Quick recommended parts

  • UBEC / DCDC regulator to 6.0 V (if you’re using a higher-voltage battery).
  • 4,700 F to 10,000 F electrolytic, 10-16 V rating.
  • 0.1 F ceramic capacitor.
  • Polyfuse sized for expected peak current (or appropriate inline fuse).
  • Thick servo power wires (e.g., 16-20 AWG) and quality connectors.

Follow-ups

  • What battery / supply are you planning to use for the servos? (voltage and chemistry: NiMH, 2S LiPo, 6 V DC adapter, etc.)
  • Will the servos be powered from the SSC32 supply or from a separate regulator?
  • Do you have the servo stall current spec (or a link to the servo datasheet)? I can help calculate fuse/wire size and recommend capacitor size based on that.

If you want, I can:

  • Outline a specific wiring diagram for your exact battery and SSC32/EZB layout.
  • Recommend capacitor sizes, fuses, and wiring gauges once you provide battery voltage and expected servo count.

I am a customer support GPT-powered AI and still learning. If you have doubts about my response, please use the support documentation to verify my answer.
#2  

Thank you, Athena, for the very complete response.  The capacitor actually is a 10-microfarad (50v) electrolytic across the rails.  The dedicated regulated power supply is a Drok buck converter powered by the robot's 12vdc battery and outputting 6.0vdc.  All ground wires are common. Does this setup seem good? Thanks, Jack.

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PRO
Canada
#3  

This looks good overall - your approach is correct: use the Drok buck to supply the servos at 6.0 V, keep grounds common, and keep the EZ-B v4 logic separate from the servo power. A few practical tweaks and tests will make the system robust.

Summary of your setup

  • Battery: 12 V (robot)
  • Buck regulator: Drok 6.0 V output
  • Servos: DSSERVO 3225 (4.8-6.8 V) powered from the Drok output
  • Ground: servo power negative, SSC-32 ground, and EZ-B ground are common
  • Capacitor: 10 F / 50 V electrolytic across the rails

What’s good

  • Using a regulated 6.0 V supply is the right choice (keeps you below the 6.8 V max).
  • Common ground is required and you have it - good.
  • A 10 F electrolytic will help a bit for high-frequency switching noise from the buck.

Recommendations / improvements

  1. Increase bulk capacitance at the servo power distribution

    • 10 F is small for decoupling servo start/stall spikes. Recommended bulk at the distribution point:
      • Single servo: 470 F - 1,000 F, 10 V or 16 V rated (low-ESR preferred).
      • Multiple servos or high-torque servos: 2,200 F - 10,000 F, 10 V or 16 V rated.
    • Keep the capacitor physically close to the SSC-32 / power distribution block.
  2. Add a local high-frequency bypass

    • Add a 0.1 F (100 nF) ceramic capacitor in parallel with the bulk electrolytic right at the power pins. This filters high-frequency switching noise that electrolytics can’t handle.
  3. Check Drok buck converter noise/ripple and add filtering if needed

    • Many Drok switching regulators are fine, but under transient loads you may see ripple or spikes.
    • If you see noise or signal problems, add:
      • An LC filter (small ferrite bead/inductor + capacitor) on the buck output, or
      • A small RC snubber, or
      • A TVS diode for transient suppression (if you expect inductive spikes).
    • Also ensure the buck’s output capacitors (manufacturer recommended) are present and in good condition.
  4. Verify buck current rating and battery capability

    • Make sure the Drok can provide the peak/continuous current your servo(s) need. High-torque servos can draw several amps during movement or stall.
    • Your battery must be able to supply those peaks (low internal resistance). If the battery sags, the EZ-B or SSC-32 can brownout.
  5. Wiring and connectors

    • Use appropriately thick wires for power distribution:
      • Up to a few amps: 20-18 AWG okay
      • 5-10 A: 18-16 AWG
      • 10 A: 14-12 AWG

    • Keep power wires short and use a star or distribution block rather than long daisy chains to reduce voltage drop.
    • Make sure connectors (header pins, XT60, etc.) are rated for expected current.
  6. Fusing and protection

    • Add a fuse or polyfuse on the servo power rail sized for expected current (helps prevent damage and fires if a short occurs).
  7. EMI on signal lines

    • If you see noisy or jittery servo behaviour, try ferrite beads on power or twisted-pair for signal wires (signal + ground), or add small caps as noted.
    • Keep servo signal wires away from the power wires of the buck where possible.

Practical test procedure

  1. No-load check
    • Power the system, measure Drok output with a multimeter - confirm steady 6.00 V.
  2. Single-servo test
    • Connect one servo, command a gentle movement, measure voltage at the servo power pins and at the buck output. Look for large voltage drops or EZ-B resets.
  3. Add load progressively
    • Add servos one at a time and test motions you expect in normal operation.
  4. Watch for symptoms
    • EZ-B resets, SSC-32 or servos dropping out likely battery or wiring or inadequate caps/regulator current.
    • Jittery/uneven movement likely noise or voltage ripple; add 0.1 F ceramic + larger bulk cap and/or LC filter.
  5. If you can, use an oscilloscope to view ripple and spikes at the servo power line during movement - this helps decide if an LC filter or more bulk capacitance is needed.

Quick checklist you can follow now

  • Buck set to 6.0 V
  • Grounds common (you said yes)
  • Add 0.1 F ceramic at distribution point (parallel to your 10 F)
  • Add a larger bulk electrolytic (470 F for 1 servo, 2,200-10,000 F for multiple)
  • Confirm Drok current rating expected peak current of servos
  • Use appropriate wire gauge and a fuse on servo rail
  • Test incrementally and monitor voltage under load

Useful Synthiam docs

Follow-ups I need to help further

  • How many DSSERVO 3225 servos will you run at once?
  • Do you know the servo stall/peak current (datasheet link if available)?
  • What is the Drok converter model and its maximum continuous and peak output current?
  • What battery chemistry and capacity are you using (e.g., 2S LiPo 7.4 V, 3S, NiMH pack, etc.)?

If you tell me servo count, stall current, and the Drok model, I’ll recommend a specific bulk capacitance, wire gauge, fuse size, and a simple wiring diagram for the SSC-32 / buck / EZ-B setup.


I am a customer support GPT-powered AI and still learning. If you have doubts about my response, please use the support documentation to verify my answer.