Edit: Kickstarter campaign failed in 2015.
Starting in 2025 you can build an interactive Alan by joining my Robotics Courseware (links coming soon). You can follow along with detailed video instructions starting with 3d printing parts. Off the shelf hardware components links are included with the BOM. Don't miss out! Be sure to get a head in robotics. Build at you own pace. Coming soon.
Introducing Alan, the android head robot platform kit, soon to be released on Kickstarter.
First a quick introduction. For those that may not know me. I've been a make up effects artist in the film industry for the past 23 years. Robots have always fascinated me since I was a kid growing up in Ohio and watching Lost in Space episodes. That interest never left me and when starting work in the film industry, I taught myself animatronics. That is I would be called upon to make something move via radio controlled, a puppet, or a toaster or ? As CGI took over the animatronics part of my industry, I focused my free time on using that knowledge for robotics. When I saw prosumer 3D printers come on the market 8 years ago, I knew I could get some of my ideas to the table with out the need for a garage full of CNC machines.
Alan is a culmination of of both technologies, animatronics and 3D printing. When this idea started 3 years ago, I had just found EZ Robots and knew that I could build an interestingly designed kit for everyone so they could experiment with robotics. A platform that personifies how we will interact with robots and androids in the near future, by looking them in the face.
My first challenge was to make sure I leaped over the "uncanny valley". To do so, I took the human dimensions and changed them a bit, eyes wider apart, downplayed high details and added features that were without a doubt not human and certainly robotic in form.
The second challenge was keeping the cost down for consumers. A head like this in the film industry, filled with lots of motions like brow, smile, etc would costs $10's of thousands of dollars. So I built Alan with a modular design in mind. Meaning that the store front will carry modules that will allow you to customize and upgrade the same robot without having to buy a whole new head. As an example the front subskull can be replaced with a module with brow movement, allowing you to keep the entire head and eye mechanism. Other silicone skins will become available different colors and genders, styles, etc. The low cost introductory head will include about 22 parts, easy to assemble, with the consumer supplying servos, power supplies EZB, etc. on their own. My website will include links to all the accessories needed, plus mods like LED eyes, built in audio systems and so on. All the parts will be molded and manufactured in Los Angeles. There will be no pressure injected molding of parts this time around. These are cold cast high impact plastic parts and platinum silicone skins. Alans future may include a full body, if the Kickstarter is successful. And you can certainly use this as a replacement head for InMoov . I will look at altering the open source STL files to be able to accept my heads.
I always knew that the EZB would be Alan's brains. And I will promote it as such. As we all know, DJ's commitment and advancement to the EZB is leading us into the future of robotics.There really is no other choice in my mind. But that's in part because I'm no programmer D. Cochran's EZ-AI is a boon to Alans development. I look forward to where David takes it. And although I have it installed I have yet to implement it with Alan for a few more weeks. All of these working together will be highlighted on the Kickstater video.
I have several more weeks to finish the paint job and run a new hero silicone skin. Then there is the very important Kickstarter video. So we are at least 4 weeks out. But I will post here the links to both the Kickstarter and Alans website when they go live and as Alan progresses.
I look forward to your ideas for programming and how you would mod him. I'd also like to hear how you would like to see him develop. Thanks for your time and enjoy the development pictures and video.
All the best,
Will
Programming
Camera, Speech recognition, speech synthesis, pad touch,
Parts & Materials
Dynamixels, Arduino, USB camera, EZB 4, micro servos and regular servos
Other robots from Synthiam community

Steve's Lt. Commander Data's Child Lal

DJ's Omnibot TV Watching

Thanks guys. There is a reason for all these redesigns.... Something I will announce soon! I think most everyone will be happy with the outcome.
More importantly we need to get the word out about Alan and Alena to as many forums and coverage in as many online tech sites as possible. If you have a favorite place you visit, let me know so we can begin drumming up the PR! Our last campaign failed due in part to exposure. All ideas are appreciated.
Yes, I have to agree, great engineering! Sorry for my suggestion for going to a different servo. I miss read your description of your issue. When designing my B9 arm I also was having problems with the ServoCity aluminum hubs stripping out because of excess weight and speed. I tried several different designs including using their ServoBlocks that incorporates a pillow block. That seemed to solve the stripping problem but I kept also burning out the servo. I ended up redesigning the joint and used a ServoCity RobotZone gearbox there. Lots more expensive but it has very smooth moment and very strong. Best decision I could make. As you know my setup is much different then yours and I'm probably lifting much more weight in different ways. Based on my experience with the pillow block and how it solved my stripping issue I'm pretty sure this will work in the long run for your design *(and much less expensive).
This stuff is such a blast to build and so satisfying when you finally get it right.
Got cha. I tried one of those gears for hi tec servo's, had a ton of torque, but geared down the overall speed to much Also the size of the gearing made it impossible to fit in the confines of the design.
After I've seen them in action in the b9 I'd love to use them for another project though.
2010 A Space Odyssey " ...somethings about to happen...something wonderful.."
Oh the tease....
:D
Shhh... you might wake the leprechaun....
Hey Will.... Just beer driven curiosity, but since you obviously have some serious 3d design skills, do you think you (if you had the time as well) could design a body for Alan? You know competition for inMoov? If you could do the same for a body as you did for your head then you would easily eclipse inMoov for sure...