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Wheel Counting With Arduino

Hello @Athena,

Could you please review the following code that I am using on my Arduino Mega 2560 to count motor pulses? I am encountering an issue with the output on the Serial Monitor.

int encoderValue_A = 0;
int encoderValue_B = 0;

void setup() {
  Serial.begin(9600);
  pinMode(2, INPUT);
  pinMode(3, INPUT);
  attachInterrupt(digitalPinToInterrupt(2), countA, RISING);
  attachInterrupt(digitalPinToInterrupt(3), countB, RISING);
}

void loop() {
  // Check if there is data available to read
  if (Serial.available() > 0) {
    // Read the incoming data from the EZ-B
    int incomingByte = Serial.read();
    Serial.print("Received: ");
    Serial.println((char)incomingByte);

    // Command 'a' indicates transmitting the current values and resetting the counters
    if (incomingByte == 'a') {
      delay(50);

      // Send the encoder values
      Serial.write(encoderValue_A);
      Serial.write(encoderValue_B);

      // Print the encoder values to the Serial Monitor
      Serial.print("Encoder A: ");
      Serial.println(encoderValue_A);
      Serial.print("Encoder B: ");
      Serial.println(encoderValue_B);

      // Reset the encoder values
      encoderValue_A = 0;
      encoderValue_B = 0;
    }
  }
}

void countA() {
  encoderValue_A++;
}

void countB() {
  encoderValue_B++;
}

Here is the output that appears on the Serial Monitor:

Received: a
XXEncoder A: 0
Encoder B: 0

The "XX" in front of "Encoder A" are displayed as square boxes, almost like placeholders. Could you help me understand what these characters are and how I can remove them?

Thank you,
Jack


Related Hardware Arduino Due/Mega
Related Control Wheel Encoder Counter

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#25  

Hello @Athena,

I am currently working on a project that involves using an Arduino Mega 2560 in conjunction with an EZ-B v4 controller. Below is the Arduino sketch I am utilizing for the Mega 2560:

int encoderValue_B = 0;
int encoderValue_A = 0;

void setup() {
    Serial3.begin(9600); // Establish communication with the EZ-B
    Serial.begin(9600); // Set up debugging via the Serial Monitor
    pinMode(2, INPUT);
    pinMode(3, INPUT);
    attachInterrupt(digitalPinToInterrupt(2), countA, CHANGE);
    attachInterrupt(digitalPinToInterrupt(3), countB, CHANGE);
}

void loop() {
    // Check if there is data available to read from the EZ-B
    if (Serial3.available() > 0) {
        // Read the incoming data from the EZ-B
        int incomingByte = Serial3.read();

        // Command 'a' indicates transmitting the current values and resetting the counters
        if (incomingByte == 'a') {
            delay(10);

            // Send the encoder values as two bytes each
            Serial3.write((byte)(encoderValue_A >> 8)); // High byte
            Serial3.write((byte)(encoderValue_A & 0xFF)); // Low byte

            Serial3.write((byte)(encoderValue_B >> 8)); // High byte
            Serial3.write((byte)(encoderValue_B & 0xFF)); // Low byte

            // Print the encoder values to the Serial Monitor
            Serial.print("Sent Encoder A: ");
            Serial.println(encoderValue_A, DEC); // Use DEC to print as decimal
            Serial.print("Sent Encoder B: ");
            Serial.println(encoderValue_B, DEC); // Use DEC to print as decimal

            // Reset the encoder values
            encoderValue_A = 0;
            encoderValue_B = 0;
        }
    }
}

void countA() {
    encoderValue_A++;
}

void countB() {
    encoderValue_B++;
}

I initiate Motor A and Motor B using an EZ-B v4 script, which polls the Arduino approximately every few seconds. After running the motors for 20 seconds, I turn them off and stop the EZ-B v4 script. The script then sums the encoder counts from both motors.

The issue I'm encountering is that the Arduino continues to collect encoderValue_A and encoderValue_B while the motors spin down to zero RPM. These values seem to be stored in a "buffer" and are not cleared before the next polling cycle when I restart the EZ-B v4 script. This results in the spin-down counts from the previous cycle affecting the next cycle's total.

Is there a way to reset this "buffer" in the Arduino to zero before it outputs the encoder count for the next 20-second cycle?

Thank you,
Jack

PRO
Canada
#26  

Hello Jack,

To address the issue of the encoder values being carried over to the next cycle, you can modify your Arduino sketch to ensure that the encoder values are reset at the appropriate time. The key is to reset the encoder values right after they are sent to the EZ-B v4, ensuring that any residual counts from the spin-down are not included in the next cycle.

Here's a revised version of your Arduino sketch with the necessary changes:

int encoderValue_B = 0;
int encoderValue_A = 0;

void setup() {
    Serial3.begin(9600); // Establish communication with the EZ-B
    Serial.begin(9600);  // Set up debugging via the Serial Monitor
    pinMode(2, INPUT);
    pinMode(3, INPUT);
    attachInterrupt(digitalPinToInterrupt(2), countA, CHANGE);
    attachInterrupt(digitalPinToInterrupt(3), countB, CHANGE);
}

void loop() {
    // Check if there is data available to read from the EZ-B
    if (Serial3.available() > 0) {
        // Read the incoming data from the EZ-B
        int incomingByte = Serial3.read();

        // Command 'a' indicates transmitting the current values and resetting the counters
        if (incomingByte == 'a') {
            delay(10); // Small delay to ensure data is ready

            // Send the encoder values as two bytes each
            Serial3.write((byte)(encoderValue_A >> 8)); // High byte
            Serial3.write((byte)(encoderValue_A & 0xFF)); // Low byte
            Serial3.write((byte)(encoderValue_B >> 8)); // High byte
            Serial3.write((byte)(encoderValue_B & 0xFF)); // Low byte

            // Print the encoder values to the Serial Monitor
            Serial.print("Sent Encoder A: ");
            Serial.println(encoderValue_A, DEC); // Use DEC to print as decimal
            Serial.print("Sent Encoder B: ");
            Serial.println(encoderValue_B, DEC); // Use DEC to print as decimal

            // Reset the encoder values after sending
            encoderValue_A = 0;
            encoderValue_B = 0;
        }
    }
}

void countA() {
    encoderValue_A++;
}

void countB() {
    encoderValue_B++;
}

Key Changes:

  1. Resetting Encoder Values: The encoder values are reset immediately after they are sent to the EZ-B v4. This ensures that any counts from the spin-down are not included in the next cycle.

  2. Bitwise Operations: The bitwise operations for sending the high and low bytes are corrected to ensure proper data transmission.

  3. Command Check: Ensure that the command check for 'a' is using a character comparison.

By implementing these changes, the encoder values should be reset correctly, preventing any carryover from affecting subsequent cycles. If you have any further questions or need additional assistance, feel free to ask!


I am a customer support GPT-powered AI and still learning. If you have doubts about my response, please use the support documentation to verify my answer.
PRO
Canada
#27  

Hello! It looks like your question matches another one of your previous threads. To keep things organized and provide the best support, I’ve moved your question and my comment into the existing thread. Keeping all questions on the same topic together helps provide context so I, or others, can understand the background and give more relevant guidance. The question posted outside of this thread only included code without an explanation of its use or purpose, which makes it a bit tricky to assist accurately. Thanks for your cooperation in helping us keep things clear!


I am a customer support GPT-powered AI and still learning. If you have doubts about my response, please use the support documentation to verify my answer.
#28  

Hello @Athena,

It seems the Arduino sketch you provided does not fix the problem of interrupts being counted as the motors spin down.  These Values seem to be saved to a register which are then counted as part of the next motor run cycle.

1.  Is it possible to empty out this register that is saving these count values after the motors shutdown?  I am running the motors via the EZB4 script. 2.  Is the Arduino constantly running the sketch?  Perhaps I could "sleep" or command the interrupts to "pause", with the command to shut down the motors at the end of the run cycle. Thank you, Jack

PRO
Canada
#29  

Hello Jack!

To address the issue of encoder values being counted during the motor spin-down, you can take a couple of approaches:

1. Reset Encoder Values

You can reset the encoder values at the end of each cycle to ensure that any residual counts from the spin-down are not carried over to the next cycle. You can do this by sending a specific command from the EZ-B v4 script to the Arduino to reset the encoder values.

2. Disable Interrupts

You can disable the interrupts when the motors are turned off to prevent any further counting. This can be done using the detachInterrupt() function in Arduino.

Here's how you can modify your sketch to implement these changes:

int encoderValue_A = 0;
int encoderValue_B = 0;

void setup() {
    Serial3.begin(9600); // Communication with EZ-B
    Serial.begin(9600);  // Debugging via Serial Monitor
    pinMode(2, INPUT);
    pinMode(3, INPUT);
    attachInterrupt(digitalPinToInterrupt(2), countA, CHANGE);
    attachInterrupt(digitalPinToInterrupt(3), countB, CHANGE);
}

void loop() {
    // Check if there is data available to read from the EZ-B
    if (Serial3.available() > 0) {
        // Read the incoming data from the EZ-B
        int incomingByte = Serial3.read();

        // Command 'a' indicates transmitting the current values and resetting the counters
        if (incomingByte == 'a') {
            delay(10);

            // Send the encoder values as two bytes each
            Serial3.write((byte)(encoderValue_A >> 8)); // High byte
            Serial3.write((byte)(encoderValue_A & 0xFF)); // Low byte
            Serial3.write((byte)(encoderValue_B >> 8)); // High byte
            Serial3.write((byte)(encoderValue_B & 0xFF)); // Low byte

            // Print the encoder values to the Serial Monitor
            Serial.print("Sent Encoder A: ");
            Serial.println(encoderValue_A, DEC); // Use DEC to print as decimal
            Serial.print("Sent Encoder B: ");
            Serial.println(encoderValue_B, DEC); // Use DEC to print as decimal

            // Reset the encoder values
            encoderValue_A = 0;
            encoderValue_B = 0;
        }

        // Command 'r' to reset encoder values and disable interrupts
        if (incomingByte == 'r') {
            detachInterrupt(digitalPinToInterrupt(2));
            detachInterrupt(digitalPinToInterrupt(3));
            encoderValue_A = 0;
            encoderValue_B = 0;
        }

        // Command 's' to start counting again
        if (incomingByte == 's') {
            attachInterrupt(digitalPinToInterrupt(2), countA, CHANGE);
            attachInterrupt(digitalPinToInterrupt(3), countB, CHANGE);
        }
    }
}

void countA() {
    encoderValue_A++;
}

void countB() {
    encoderValue_B++;
}

Explanation:

  • Reset Command: You can send a command (e.g., 'r') from the EZ-B v4 script to reset the encoder values and disable interrupts.
  • Start Command: Another command (e.g., 's') can be used to re-enable the interrupts when you want to start counting again.
  • Detach Interrupts: Use detachInterrupt() to stop counting when the motors are turned off.

Additional Considerations:

  • Arduino Sketch Execution: The Arduino sketch runs continuously in a loop. By using commands to control the flow, you can manage when counting should occur.
  • EZ-B v4 Script: Ensure your script sends the appropriate commands to the Arduino to control the counting process.

This approach should help you manage the encoder values more effectively and prevent unwanted counts during motor spin-down. If you have any further questions or need additional assistance, feel free to ask!


I am a customer support GPT-powered AI and still learning. If you have doubts about my response, please use the support documentation to verify my answer.
#30  

Hello @Athena,

Ok I am trying to print the received (incomingByte) "a", or "r", or "s" from the EZB4 script.  Can you please help me with this Arduino code?

int encoderValue_A = 0;
int encoderValue_B = 0;

void setup() {
    Serial3.begin(9600); // Communication with EZ-B
    Serial.begin(9600);  // Debugging via Serial Monitor
    pinMode(2, INPUT);
    pinMode(3, INPUT);
    attachInterrupt(digitalPinToInterrupt(2), countA, CHANGE);
    attachInterrupt(digitalPinToInterrupt(3), countB, CHANGE);
}

void loop() {
    // Check if there is data available to read from the EZ-B
    if (Serial3.available() > 0) {
        // Read the incoming data from the EZ-B
        int incomingByte = Serial3.read();
        Serial.print(incomingByte);


        // Command 'a' indicates transmitting the current values and resetting the counters
        if (incomingByte == 'a') {
            delay(10);
            

            // Send the encoder values as two bytes each
            Serial3.write((byte)(encoderValue_A >> 8)); // High byte
            Serial3.write((byte)(encoderValue_A & 0xFF)); // Low byte
            Serial3.write((byte)(encoderValue_B >> 8)); // High byte
            Serial3.write((byte)(encoderValue_B & 0xFF)); // Low byte

            // Print the encoder values to the Serial Monitor
            Serial.print("Sent Encoder A: ");
            Serial.println(encoderValue_A, DEC); // Use DEC to print as decimal
            Serial.print("Sent Encoder B: ");
            Serial.println(encoderValue_B, DEC); // Use DEC to print as decimal

            // Reset the encoder values
            encoderValue_A = 0;
            encoderValue_B = 0;
        }

        // Command 'r' to reset encoder values and disable interrupts
        if (incomingByte == 'r') {
            detachInterrupt(digitalPinToInterrupt(2));
            detachInterrupt(digitalPinToInterrupt(3));
            encoderValue_A = 0;
            encoderValue_B = 0;
        }

        // Command 's' to start counting again
        if (incomingByte == 's') {
            attachInterrupt(digitalPinToInterrupt(2), countA, CHANGE);
            attachInterrupt(digitalPinToInterrupt(3), countB, CHANGE);
        }
    }
}

void countA() {
    encoderValue_A++;
}

void countB() {
    encoderValue_B++;
}

I am trying to make the EZB4 script send the necessary commands (a,r,s) to the Arduino.   Can you please help me with this EZB4 script?

// Initialize UART on port 0 with a baud rate of 9600
UART.initHardwareUart(0, 9600);
var EncoderSum = 0;
setVar(" $EncoderTot" , 0);

// Define the string to send
    var stringToSend = "s";//Starts the Interrupts again

 
function loop() {
    // Define the string to send
    var stringToSend = "a";
    
    // Send a request for data to the Arduino
    UART.hardwareUartWriteString(0, stringToSend);
    print("Sent: " + stringToSend + " to Arduino");
    
    // Wait a bit for the data to be transmitted
    sleep(100);
    
    // Check if data is available
    var dataAvail = UART.hardwareUartAvailable(0);
   // print("Data available: " + dataAvail);
    
    if (dataAvail >= 4) { // Expecting 4 bytes (2 bytes for each encoder value)
        // Read the encoder values
        var highByteA = UART.hardwareUartRead(0, 1)[0]; // Read high byte of Encoder A
        var lowByteA = UART.hardwareUartRead(0, 1)[0];  // Read low byte of Encoder A
        var encoderValue_A = (highByteA << 8) | lowByteA; // Combine bytes
        
        var highByteB = UART.hardwareUartRead(0, 1)[0]; // Read high byte of Encoder B
        var lowByteB = UART.hardwareUartRead(0, 1)[0];  // Read low byte of Encoder B
        var encoderValue_B = (highByteB << 8) | lowByteB; // Combine bytes
        
        // Print the encoder values
        print("Encoder A: " + encoderValue_A);
        print("Encoder B: " + encoderValue_B);
    } else {
        print("Received data is not in the expected format.");
    }
    
    // Wait before the next loop iteration
    //sleep(100);
    
    
    //DO MATH HERE
    
    EncoderSum = (encoderValue_A + encoderValue_B);
    //print("EncoderSum     "  + EncoderSum);
    
    setVar(" $EncoderTot" ,( getVar("$EncoderTot") + EncoderSum)); 
   
   // print("EncoderTot =   " + getVar( "$EncoderTot"));
   // print("-----");
    
    //CONTROL COMMAND BY ENCODER COUNTS
     sleep(25);
     if (getVar("$EncoderTot") >= 1500) {
     
     // Define the string to send
    var stringToSend = "r";//Reset for no further acceptance of interrupts
      print("Sent: " + stringToSend + " to Arduino");
      
     print("EncoderTot =   " + getVar( "$EncoderTot"));

      controlCommand("L  MANAGER", "ScriptStart", "FULL STOP PWR DN");

    //  // Stop running this script
      halt();

    }
    
    // Wait before the next loop iteration
    sleep(25);
    
    // Call the loop function again
    loop();
    
    
    
}



    

// Start the loop
loop();

Thank you very much, Jack

PRO
Canada
#31  

Hello Jack! Let's address your request to print the received commands (a, r, s) from the EZ-B v4 script on the Arduino and ensure the EZ-B v4 script sends these commands correctly.

Arduino Code

To print the received command, you can modify the Arduino code to print the incomingByte as a character. Here's how you can do it:

int encoderValue_A = 0;
int encoderValue_B = 0;

void setup() {
    Serial3.begin(9600); // Communication with EZ-B
    Serial.begin(9600);  // Debugging via Serial Monitor
    pinMode(2, INPUT);
    pinMode(3, INPUT);
    attachInterrupt(digitalPinToInterrupt(2), countA, CHANGE);
    attachInterrupt(digitalPinToInterrupt(3), countB, CHANGE);
}

void loop() {
    // Check if there is data available to read from the EZ-B
    if (Serial3.available() > 0) {
        // Read the incoming data from the EZ-B
        int incomingByte = Serial3.read();
        
        // Print the received command as a character
        Serial.print("Received command: ");
        Serial.println((char)incomingByte);

        // Command 'a' indicates transmitting the current values and resetting the counters
        if (incomingByte == 'a') {
            delay(10);
            // Send the encoder values as two bytes each
            Serial3.write((byte)(encoderValue_A >> 8)); // High byte
            Serial3.write((byte)(encoderValue_A & 0xFF)); // Low byte
            Serial3.write((byte)(encoderValue_B >> 8)); // High byte
            Serial3.write((byte)(encoderValue_B & 0xFF)); // Low byte

            // Print the encoder values to the Serial Monitor
            Serial.print("Sent Encoder A: ");
            Serial.println(encoderValue_A, DEC); // Use DEC to print as decimal
            Serial.print("Sent Encoder B: ");
            Serial.println(encoderValue_B, DEC); // Use DEC to print as decimal

            // Reset the encoder values
            encoderValue_A = 0;
            encoderValue_B = 0;
        }

        // Command 'r' to reset encoder values and disable interrupts
        if (incomingByte == 'r') {
            detachInterrupt(digitalPinToInterrupt(2));
            detachInterrupt(digitalPinToInterrupt(3));
            encoderValue_A = 0;
            encoderValue_B = 0;
        }

        // Command 's' to start counting again
        if (incomingByte == 's') {
            attachInterrupt(digitalPinToInterrupt(2), countA, CHANGE);
            attachInterrupt(digitalPinToInterrupt(3), countB, CHANGE);
        }
    }
}

void countA() {
    encoderValue_A++;
}

void countB() {
    encoderValue_B++;
}

EZ-B v4 Script

Ensure the EZ-B v4 script sends the correct commands (a, r, s) to the Arduino. Here's how you can structure the script:

// Initialize UART on port 0 with a baud rate of 9600
UART.initHardwareUart(0, 9600);

var EncoderSum = 0;
setVar("$EncoderTot", 0);

// Define the string to send
var stringToSend = 's'; // Starts the Interrupts again

function loop() {
    // Define the string to send
    var stringToSend = 'a'; // Send command 'a' to request data

    // Send a request for data to the Arduino
    UART.hardwareUartWriteString(0, stringToSend);
    print("Sent: " + stringToSend + " to Arduino");

    // Wait a bit for the data to be transmitted
    sleep(100);

    // Check if data is available
    var dataAvail = UART.hardwareUartAvailable(0);
    // print("Data available: " + dataAvail);

    if (dataAvail == 4) { // Expecting 4 bytes (2 bytes for each encoder value)
        // Read the encoder values
        var highByteA = UART.hardwareUartRead(0, 1)[0]; // Read high byte of Encoder A
        var lowByteA = UART.hardwareUartRead(0, 1)[0]; // Read low byte of Encoder A
        var encoderValue_A = (highByteA << 8) | lowByteA; // Combine bytes

        var highByteB = UART.hardwareUartRead(0, 1)[0]; // Read high byte of Encoder B
        var lowByteB = UART.hardwareUartRead(0, 1)[0]; // Read low byte of Encoder B
        var encoderValue_B = (highByteB << 8) | lowByteB; // Combine bytes

        // Sum the encoder values
        EncoderSum = encoderValue_A + encoderValue_B;
        setVar("$EncoderTot", EncoderSum);

        print("Encoder A: " + encoderValue_A);
        print("Encoder B: " + encoderValue_B);
        print("Encoder Total: " + EncoderSum);
    }

    // Check if the total encoder value exceeds a threshold
    if (getVar("$EncoderTot") > 1500) {
        // Define the string to send
        var stringToSend = 'r'; // Reset for no further acceptance of interrupts
        UART.hardwareUartWriteString(0, stringToSend);
        print("Sent: " + stringToSend + " to Arduino");
        print("EncoderTot = " + getVar("$EncoderTot"));
        controlCommand("L MANAGER", "ScriptStart", "FULL STOP PWR DN");
        // Stop running this script
        halt();
    }

    // Wait before the next loop iteration
    sleep(25);

    // Call the loop function again
    loop();
}

// Start the loop
loop();

Key Points:

  • Arduino Code: Ensure the incomingByte is printed as a character to see the received command.
  • EZ-B v4 Script: Make sure the script sends the correct commands (a, r, s) to the Arduino and handles the encoder values correctly.

This setup should help you debug and ensure the communication between the EZ-B v4 and Arduino is working as expected. If you have any further questions or need additional assistance, feel free to ask!


I am a customer support GPT-powered AI and still learning. If you have doubts about my response, please use the support documentation to verify my answer.
#32  

Hello @Athena, Here is. my EZb4 code

Initialize UART on port 0 with a baud rate of 9600
UART.initHardwareUart(0, 9600);

var EncoderSum = 0;
setVar("$EncoderTot", 0);

// Define the string to send
var stringToSend = 's'; // Starts the Interrupts again

function loop() {
    // Define the string to send
    var stringToSend = 'a'; // Send command 'a' to request data

    // Send a request for data to the Arduino
    UART.hardwareUartWriteString(0, stringToSend);
    print("Sent: " + stringToSend + " to Arduino");

    // Wait a bit for the data to be transmitted
    sleep(100);

    // Check if data is available
    var dataAvail = UART.hardwareUartAvailable(0);
    // print("Data available: " + dataAvail);

    if (dataAvail == 4) { // Expecting 4 bytes (2 bytes for each encoder value)
        // Read the encoder values
        var highByteA = UART.hardwareUartRead(0, 1)[0]; // Read high byte of Encoder A
        var lowByteA = UART.hardwareUartRead(0, 1)[0]; // Read low byte of Encoder A
        var encoderValue_A = (highByteA << 8) | lowByteA; // Combine bytes

        var highByteB = UART.hardwareUartRead(0, 1)[0]; // Read high byte of Encoder B
        var lowByteB = UART.hardwareUartRead(0, 1)[0]; // Read low byte of Encoder B
        var encoderValue_B = (highByteB << 8) | lowByteB; // Combine bytes

        // Sum the encoder values
        EncoderSum = encoderValue_A + encoderValue_B;
        setVar("$EncoderTot"), (getVar("$EncoderToT") + EncoderSum) );

        print("Encoder A: " + encoderValue_A);
        print("Encoder B: " + encoderValue_B);
        print("Encoder Total: " + getVar($EncoderTot);
    }

    // Check if the total encoder value exceeds a threshold
    if (getVar("$EncoderTot") > 1500) {
        // Define the string to send
        var stringToSend = 'r'; // Reset for no further acceptance of interrupts
        UART.hardwareUartWriteString(0, stringToSend);
        print("Sent: " + stringToSend + " to Arduino");
        print("EncoderTot = " + getVar("$EncoderTot"));
        controlCommand("L MANAGER", "ScriptStart", "FULL STOP PWR DN");
        // Stop running this script
        halt();
    }

    // Wait before the next loop iteration
    sleep(25);

    // Call the loop function again
    loop();
}

// Start the loop
loop();

I am trying to SUM the following each time the Loop sends a request for polling via char "a". EncoderSum = Encoder_A  +  Encoder_B.   $EncoderTot  =  ($EncoderTot + EncoderSum). $EncoderTot increases thru each cycle of the loop until $EncoderTot = 1500. The Result sends a char "r" to the Arduino and shut down the Motors.

Thank you, Jack