Is the problem with height what is stopping it from walking,due to balance? I am having similar problems with my Life size Terminator project ,any taller than 5 feet and it makes moving the bot dangerous with balance/ fall over. So I feel your pain,LOL! I am also re-designing and likely keep it 5 foot instead of the 6-7 foot I really want. An actuator servo is something I will try later on to gain height but only when not moving/travelling. I still think you should make Voltron even taller!

It's balance due to "sloppiness" in the servo motor gearing and material that is amplified by length/height. Imagine holding a stick that's a few feet long and it sags at the end. If there was 100% sturdiness of the plastic and gearing, it would be easier to make walk. The taller the robot, the more minor gearing and material "sloppiness" is amplified. Not sure what the word is to replace "sloppiness" but you know what i mean?

xDYa I get the sloppiness when I try to add longer PVC pipe for height as well. Trying to keep the weight down but I get what you mean as the servos have "Play"in the gearing too. I am finding more creative Bracing for my situation and even looked at a Chrome Tail pipe at Canadian Tire yesterday but too expensive. Also the stronger the materials the more expensive the servos and then also more Power hungry which then means more powerful battery. Learning to balance materials with budget...but takes much planning and patience. Man you are the boss though ,building that giant robot snow plow! Well I will be just happy to see Jeremie's Voltron come back to life and really walk.

Yeah, you guys are right, there is some play in the servo gearing but it's not too much. I think it mostly comes down to the flexibility in the ABS brackets and the overall height and weight of the chest. His chest section with the controller, battery, 2 arms with 3D printed plastics makes for a very top heavy robot. While I've done mostly everything I can think of (short of removing cosmetics) to bring the weight down, it's now time to make the legs a little shorter and less flexible (using PLA brackets). I've designed a few new brackets and they are printing now If successful, I'll share the designs.

;)Wow I wish I had a 3d printer it would make my life so mush easier. At the moment I rely on what is around me and "Macgyver" what ever I need done. Right now I am planning how to make shock absorbers out of rods and springs!

This may sound silly but have you considered adding some type of "big toe" you the foot of your robot to help with balance?  Think of the human foot. Without out toes we fall on out face.

I've never built a biped robot but I see other people attempt it. Mostly builders make the feet of these robots very big to help with balance. DJ's JD is an example. I've often thought if a set of toes (or one big toe) powered by servos and controlled by a balancing PID script would help with keeping a robot upright. It would go a long way to help with balance and give a more proportionate looking foot.  Probably much more involved and expensive then the average builder would want to try. You would need a motor controller capable of reading feedback and PID control (like a Kangaroo or a RoboClaw), feedback devices, just the right kind of servos and a lot of time, effort and luck to adjust the PID settings.

Maybe there's a simpler way.

Thanks for your input Dave!

Funny enough, I've had a few people mention the same sort of thing about making the feet bigger. Going back to the beginning of this build I knew that the original Voltron feet weren't going to be sufficient enough to allow him to walk, so I ended up hacking in JD's feet. This allowed Voltron to be able completely balance on one leg, Voltron doesn't have an issue with balance, he can stand for long periods of time on one foot. The issue that a 3D printed robot of this size faces is 3 fold: rigidity, height and weight. You see, as DJ was describing if you place a weight on the end of a stick, depending on how heavy the weight is, the height of the stick, and how much flexibility the stick has will determine the amount that the stick will bend. In Voltron's case the chest weight is pretty heavy, it's tall (~16 inches), and the legs are flexible.

Last week I tried to address the weight factor. I tore Voltron apart, @Nomad described it as open heart surgery, and I hollowed out all the material I could without losing structural integrity. I don't know if it was worth it as I only saved 20 grams, but what's done is done.

This week I am addressing the flexibility and height factors. I have designed and 3D printed new servo brackets for the legs. The new brackets are printed in PLA, which should be more rigid than the original ABS brackets. The brackets also shrink the overall height by about 1cm per bracket.

These adjustments will make Voltron shorter, more rigid, lighter, and bring down Voltron's center of gravity and in theory make it easier to walk.

Would it help if you just made the feet more heavy? This is what Wow Wee company did with the really tall V2 robots, by having D size regular batteries in the feet it gave enough weight to allow many different walking gaits. Then people started using lighter Nimh batteries which would make them start to fall over many times unless more weight was added to the feet. In my case with the tall bot I am simply using a lead acid wheel chair type battery to prevent fall overs as I have the room to add one at the bottom.